System, a tool and a method for communicating with a faulted circuit indicator using a display

ABSTRACT

Provided is a system, a tool and a method for communicating with a faulted circuit indicator (FCI), the faulted circuit indicator including a detection circuit for monitoring an electrical conductor of a power system. The system includes a display and a first light emitting diode associated with the display. The first light emitting diode generates an optical FCI status signal in response to an occurrence of a fault in the electrical conductor. The system also includes a first microcontroller operatively coupled to the display and the detection circuit, and a handheld user command tool adapted to optically signal the display. The handheld user command tool may be also adapted to generate an optical serial communication. The optical serial communication may provide data and/or commands for operation of the faulted circuit indicator. The display may be integrated into the FCI. The FCI may be an overhead FCI.

RELATED APPLICATIONS

This application is a Continuation-in-part of U.S. patent application Ser. No. 12/131,819, filed on 2 Jun. 2008, titled “A System, a Tool, and a Method for Communicating with a Faulted Circuit Indicator Using a Display” naming Laurence V. Feight as inventor, which is a Continuation-in-part of U.S. patent application Ser. No. 11/253,423, filed on 19 Oct. 2005, titled A System, a Tool, and a Method for Communicating with a Faulted Circuit Indicator Using a Remote Display, and now U.S. Pat. No. 7,382,272, naming Laurence V. Feight as inventor, both of which are hereby incorporated by reference in their entireties.

BACKGROUND

1. Field of the Invention

The disclosure relates generally to the monitoring, servicing, and maintaining of electrical power lines and more specifically to a system, a tool and a method for communicating with a faulted circuit indicator using a display.

2. Description of Related Art

Faulted Circuit Indicators (FCIs) indicate the occurrence of a fault current in a monitored electrical conductor such as a transmission line. An FCI typically includes a housing and a number of FCI elements. The FCI elements may include a power supply such as a battery, a “remote” display for indicating when a fault in a monitored electrical conductor has occurred, a detection circuit such as a reed switch or split-core current transformer for sensing the current in the monitored electrical conductor and for providing a signal that is related to the current in the monitored conductor, and an FCI microcontroller for controlling operation of the FCI. In some cases however, the FCI may not include an FCI microcontroller. The FCI may include a display as an integral part of the FCI for indicating when a fault in a monitored electrical conductor has occurred. FCIs with integral displays may be used on overhead power lines as well as on underground power lines.

Various types of self-powered FCIs have been constructed for detecting electrical faults in electrical conductors and the like. For example, a clamp-on type FCI clamps directly over an electrical conductor and derives its operating power from inductive and/or capacitive coupling to the monitored electrical conductor. A test point type FCIs is mounted over a test point on an electrical conductor of the power system and derives its operating power from capacitive coupling to the monitored electrical conductor. For underground electrical conductors, FCIs are generally used at padmounted distribution transformers, subsurface load centers or junction sectionalizing points (e.g., one section of an electrical conductor mates with a connector that distributes power to multiple electrical conductors). For overhead electrical conductors, FCIs are generally used at main line feeders or mid-feeder disconnects.

An FCI monitoring the status of an associated electrical conductor is at times housed in a weather-proof enclosure, either pole-mounted for overhead electrical conductors or surface-level padmounted for underground electrical conductors. Typically, the remote display (or translucent window operatively coupled to the remote display) is strategically mounted on an outside wall of the enclosure to enable easy viewing by utility personnel. Alternatively, the FCI may be strategically placed and include an integral display for easy viewing by utility personnel. Accordingly, when the enclosure is opened, utility personnel are able to access the FCI(s) and associated sections of the electrical conductor housed in the enclosure. When the enclosure is closed, the FCI(s) and associated electrical conductor sections are protected from external environmental conditions while only allowing utility personnel to view a fault condition from outside the enclosure via the remote display.

During operation of a microcontroller-based FCI, the FCI microcontroller receives the monitored current signal from the detection circuit and, based on that monitored current signal, determines the current in the electrical conductor. If the current exceeds a trip threshold setting value of the FCI, the FCI microcontroller determines that a fault condition has occurred and causes a fault condition signal to be provided to utility personnel via the remote display.

As noted above, placement of the remote display on an outside wall of the enclosure reduces the need for specially trained utility personnel to access the interior of the padmounted or the pole-mounted enclosure to determine electrical conductor status. Likewise, strategic placement of an FCI with an integral display may yield similar benefits. Such a remote or integral display may incorporate one of any number of suitable display technologies to provide an indication of electrical conductor status to the utility personnel. For example, the remote or integral display may incorporate a mechanical target (indicator), a magnetic element, a flashing light emitting diode (LED), or a combination of technologies to display electrical conductor status to utility personnel located outside of the enclosure.

Some FCIs are designed to automatically reset at the end of a predetermined time period (e.g., eight hours) that begins when a fault condition is detected in the monitored electrical conductor. During that predetermined time period however, demand on the FCI power supply increases to enable the operation of the display. As a result, manual resetting of the FCI prior to expiration of the predetermined time period is often desirable. In addition to resetting the display, manual resetting provides an indication to the FCI microcontroller to cause it to terminate a timer countdown associated with the predetermined time period (e.g., terminates the eight hour countdown during which time an LED flashes), and thus extends the life of the FCI power supply.

Testing and maintenance activities may be routinely executed on the FCI. Further, in some cases, the testing and maintenance activities may be mandated by a number of regulatory commissions. Obviously, the time and cost associated with FCI resetting, testing and maintenance activities can be reduced if they can be performed without requiring specially trained utility personnel to open the enclosures.

To reduce the costs associated with FCI resetting, testing and other maintenance activities, U.S. Pat. No. 6,894,478 ('478), issued May 17, 2005, to Fenske, entitled “Fault Indicator with Automatically Configured Trip Settings”, discloses an FCI having a remote display configured as a “beacon bolt” mounted to an outside wall of an enclosure. The beacon bolt includes a reed switch and an LED housed in a bolt that requires a ⅝″ remote display mounting hole in the enclosure wall. Illumination and non-illumination of the LED provides the visual indication of the status of the conductor monitored by the associated FCI. The reed switch enables set/reset and test activities to be performed by the utility personnel via a magnetic test tool. The utility industry however, is migrating to a smaller remote display mounting hole (e.g., 5/16″ or 7/16″) due to the increased ease of drilling the remote display mounting hole in the field.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a schematic diagram of a power system that may be utilized in a typical metropolitan area;

FIG. 2 is an exemplary system for communicating with a faulted circuit indicator located in an enclosure via a remote display, according to an embodiment of the disclosure;

FIG. 3 is a diagram of an exemplary user command tool that may be used to communicate with the faulted circuit indicator of FIG. 2, according to an embodiment of the disclosure;

FIG. 4 is a diagram of another exemplary user command tool that may be used to communicate with the faulted circuit indicator of FIG. 2, according to an embodiment of the disclosure;

FIG. 5 is a diagram of yet another exemplary user command tool that may be used to communicate with the faulted circuit indicator of FIG. 2, according to an embodiment of the disclosure;

FIG. 6 is another exemplary system for communicating with a faulted circuit indicator located in an enclosure via a remote display, according to another embodiment of the disclosure;

FIG. 7 is a flowchart of a method for communicating with a faulted circuit indicator via a remote display using the circuit assembly of FIG. 2, according to an embodiment of the disclosure;

FIG. 8 is an exemplary system for communicating with a faulted circuit indicator via an integral display, according to an embodiment of the disclosure;

FIG. 9 is an exemplary system for communicating with a faulted circuit indicator via a remote display mounted in a manhole cover;

FIG. 10A illustrates a system for communicating with a faulted circuit indicator via an integral display;

FIG. 10B illustrates a system for communicating with a faulted circuit indicator via an integral display;

FIGS. 11A and 11B illustrate an overhead faulted circuit indicator in communication with a communication tool;

FIG. 12 is an exploded view of an overhead faulted circuit indicator; and,

FIG. 13 is a flowchart of a method for communicating with a faulted circuit indicator via an integrated display.

DETAILED DESCRIPTION

Implementation of the system, the tool and the method disclosed herein enables utility personnel outside of an enclosure housing the FCI to transmit optical serial communications affecting FCI operation via a display. The display may be located within a display bolt mounted in an enclosure wall, thereby precluding a need to physically access the FCI located in the enclosure's interior. The display may be remote and located such that it would be visible to utility personnel, such as, mounted in a lens in a manhole cover, mounted below a manhole cover such that the active display could be viewed through a lens and that the display could sense the optical signals from the user command tool, or that an integral display unit could be mounted on a high voltage bus or mounted on a high voltage shielded cable within an enclosure and be within optical range of the user command tool through a clear window plate in the enclosure. Further, the display may be integral to the FCI, and located such that it is visible to utility personnel. For example, the display may be on a face of an FCI attached to an overhead conductor or an underground conductor, or other conductor visible to utility personnel. The display may be on a face of an FCI attached to a conductor housed in an enclosure or in an underground vault, where the enclosure includes access to the display through an aperture, a lens or the like. Unlike prior art remote displays having both a reed switch and an LED, and requiring a ⅝″ display mounting hole, the remote display of the system and method disclosed herein includes only the LED and therefore requires a smaller remote display mounting hole.

In addition, a user command tool of the system and method disclosed herein is capable of transmitting optical serial data and optical serial commands (i.e., optical serial communications) to the FCI via the LED, resulting in more robust capability to reset, test and maintain the FCI. Although discussed in terms of underground power lines, or underground electrical conductors, the embodiments disclosed herein are applicable to a wide range of configurations including, for example, overhead power lines or mounted on high voltage bare bus work inside metal enclosures.

FIG. 1 is a schematic diagram of a power system 10 that may be utilized in a typical metropolitan area. As illustrated in FIG. 1, the power system 10 includes, among other things, three generators 12 a, 12 b and 12 c configured to generate three-phase sinusoidal waveforms, such as 12 kV sinusoidal waveforms. The power system 10 also includes three step-up power transformers 14 a, 14 b and 14 c configured to increase the generated sinusoidal waveforms to a higher voltage such as 138 kV, a number of circuit breakers 18 and three transmission lines 20 a, 20 b and 20 c interconnected via a first substation bus 19. At the end of the transmission lines 20 a and 20 b, a substation 22 includes two step-down power transformers 24 a and 24 b to transform the higher voltage sinusoidal waveforms to a lower voltage (e.g., 15 kV) suitable for distribution to various end users 26 (and loads 30).

The power system 10 also includes a number of padmounted enclosures 32 located at various points along underground distribution lines, for example, along underground distribution lines 21 a and 21 b to enable fault monitoring of an associated segment of the underground distribution line. The pad mounted enclosures are typically located at the end of one segment and the beginning of another segment of an underground distribution line. Accordingly, one or more FCIs are located in the padmounted enclosure 32 to assist the utility personnel in determining which segment in the distribution line needs servicing when a fault occurs.

FIG. 2 is an exemplary system 50 for communicating with a faulted circuit indicator 52 located in an enclosure via a remote display, according to an embodiment of the disclosure. As illustrated, the system 50 includes the enclosure 32 housing the FCI 52, an analog conditioning circuit 54, a power supply 56 and remote display bolt 58 including a first LED 60, all operatively coupled to an FCI microcontroller 62.

The remote display bolt 58 is preferably a bolt designed to fit into a smaller diameter hole, such as a 5/16″ hole, in a suitable wall of the enclosure 32. Construction of the remote display bolt 58 may include the use of a metal injection molded stainless steel core with a polycarbonate overmold designed to improve shear force tolerance of the remote display bolt 58 housing and to allow use of standard sealing washers for corrosion prevention.

The FCI 52 further includes a detection circuit 64 such as a split core current transformer, operatively coupled to the FCI microcontroller 62 and strategically located to monitor a segment of an electrical conductor such as a segment of a distribution line of the power system 10. Although the FCI elements such as the analog conditioning circuit 54, the power supply 56 and the detection circuit may be included in the FCI 52, it is contemplated that the detection circuit may be included in the FCI 52 while the remaining FCI elements may be included in a separate external box. In yet another configuration, the detection circuit may be included in the FCI 52 while the remaining FCI elements, except the remote display, may be included in a separate external box.

During typical FCI operation, the first microcontroller 62 receives monitored current signals 63, indicative of currents in the monitored electrical conductors, from the detection circuit 64. When a fault condition is detected (e.g., monitored current signal exceeds a threshold), the FCI microcontroller 62 causes an indication of the fault (i.e., an optical FCI status) to be displayed via the first LED 60. The FCI microcontroller 62 also sends commands to the detection circuit 64. In the illustrated example, copper wire is used to enable transmission between the FCI microcontroller 62 and the detection circuit 64; however other suitable transmission media may be utilized. Similarly, communication between the FCI microcontroller 62 and the first LED 60 is enabled using copper wire; however other suitable transmission media may be utilized. Although only one FCI 52 is included in the enclosure 32, it is contemplated that additional FCIs, configured and operational as the FCI 52, may also be included.

As mentioned above, the FCI 52 generally requires FCI resetting, testing and other maintenance activities to be performed by utility personnel 66. Referring again to FIG. 2, a user command tool 74 is also included in the system 50 to enable an optical serial communication 61 to be provide to the FCI 52 via the first LED 60 while the utility personnel 66, holding the user command tool 74, is located outside of the enclosure 32. Such an optical serial communication 61 may include, for example, data or a command, in the form of a pattern such as a repetitive serial pattern, useable by the FCI microcontroller 62 to perform FCI resetting, testing and other maintenance activities.

In an embodiment, the FCI microcontroller 62 includes a Texas Instruments MSP430 microprocessor operatively coupled to a suitable memory means of the FCI microcontroller 62. As will be appreciated by one skilled in the art, other types of FCI microprocessors may be used. For reasons discussed below, the microprocessor is preferably configured to remain in a sleep-mode, or low-power mode, until it receives an indication of the optical serial communication 61 or until it is called upon to perform a task (e.g., cause the first LED 60 to flash). For example, if the microprocessor is used in conjunction with a low-power crystal oscillator, a serial port of the microprocessor can receive an incoming serial digital signal representative of the optical serial communication 61 while in the sleep-mode. Upon receipt of the optical serial communication 61 signal however, a microprocessor-interrupt signal will activate to enable the optical serial communication 61 to be interpreted. Error detection and software control of the microprocessor-interrupt signal is also preferably included.

As illustrated in FIG. 2, the user command tool 74 includes a tool microcontroller 68 operatively coupled to a second LED 70 and a power supply 72. Although not separately shown, the tool microcontroller 68 includes a microprocessor and a memory operatively coupled to the microprocessor of the tool microcontroller 68. In an embodiment, the user command tool 74 also includes an on/off means 76 configured to enable the utility personnel 66 to initiate or terminate operation of the user command tool 74. Accordingly, the on/off means 76 may be one of a binary test switch, a push button, a membrane switch, a switch actuator, to name a few.

In order to provide an accurate optical serial communication 61 to the LED 70, a tight physical connection is preferred between the user command tool 74 and the remote display bolt 58. This tight physical connection minimizes a possibility of ambient light reaching the first LED 60, and may be accomplished in one of any number of ways. For example, a transmitting end of the user command tool 74 may be configured in a concave manner to enable substantially precise mating with the convex shape of the remote display bolt 58. A description of optical communication is also found in U.S. patent application Ser. No. 11/750,917 (US Patent Application Publication No, 2007/0269219), hereby incorporated by reference.

The user command tool 74 may be configured in one of any number of suitable configurations. For example, placement of the on/off means 76 may vary, depending on the preferred design of the user command tool 74. In an embodiment, the on/off means 76 may be a switch actuator located at the transmitting end of the user command tool 74 such that when the user command tool 74 is coupled to the remote display bolt 58, the switch actuator will automatically depress to enable transmission of the optical serial communication 61.

FIG. 3 is a diagram of an exemplary user command tool 78 that may be used to communicate with the FCI 52, according to an embodiment of the disclosure. As illustrated in FIG. 3, it includes the on/off means 76 disposed in the transmitting end, and a connector 80 configured to communicate with an intelligent computing device such as a laptop computer. The connector 80 may be configured as a serial port, a universal serial bus, or an RF transceiver arrangement such as a Bluetooth transceiver, to name a few.

When connected to the intelligent computing device, the user command tool 78 may be programmed to reconfigure the operational parameters of the FCI 52 such as, for example, a display time-out duration parameter and/or a fault level threshold parameter. The user command tool 78 may also be programmed to activate or deactivate operation features of the FCI 52 such as activation/deactivation of inrush restraint functionality or activation/deactivation of timed reset functionality.

FIG. 4 is a diagram of another exemplary user command tool 82 that may be used to communicate with the FCI 52, according to an embodiment of the disclosure. As illustrated in FIG. 4, a photosensor 84 is operatively coupled to the tool microcontroller 68, and configured to receive optical FCI status signals 67 from the FCI 52 via the first LED 60 (see, FIG. 2). Accordingly, when received by the photosensor 84, the optical FCI status signal 67 is utilized by the tool microcontroller 68 to, for example, receive data from the FCI 52 and/or to implement a serial communications protocol such as Xmodem. Subsequent transmission of the optical serial communication 61 from the user command tool 82 to the FCI 52 is then accomplished via the second LED 70. The connector 80 is also included to enable communication with an intelligent computing device.

FIG. 5 is a diagram of yet another exemplary user command tool 86 that may be used to communicate with the FCI 52, according to an embodiment of the disclosure. The user command tool 86 includes the second LED 70 configured to provide the optical serial communication 61, the photosensor 84 configured to receive the optical FCI status signals 67, and the on/off means 76, all operatively coupled to the tool microcontroller 68. Although not separately illustrated, any of the user command tools described above may include a charger adaptor to enable recharging of its power supply.

As noted above, the elements of the FCI may be arranged in a number of ways. For example, FIG. 6 is another exemplary system 70 for communicating with the FCI via a remote display, according to another embodiment of the disclosure. Unlike the system 50 of FIG. 2, the system 70 of FIG. 6 utilizes a translucent remote display bolt 59 optically coupled to the first LED 60 via a fiber optic link 81. As illustrated, the first LED 60 is directly coupled to the FCI microcontroller 62. Like the remote display bolt 58, the translucent remote display bolt 59 is preferably a bolt designed to fit into a smaller diameter hole (e.g., a 7/16″ hole) in a suitable wall of the enclosure 34. Construction of the translucent remote display bolt 59 may also include the use of a metal injection molded stainless steel core with a translucent cover and a polycarbonate overmold.

During operation, the translucent remote display bolt 59 enables indirect transmission of the optical serial communication 61 from the user command tool 74 to the first LED 60. Similarly, the translucent remote display bolt 59 enables indirect transmission of the optical FCI status signal 67 to the second LED 70 (or photosensor 84) of the user command tool 74.

Referring again to FIG. 2, during FCI resetting, testing and other maintenance activities, the user command tool 74 is tightly optically coupled to the remote display bolt 58. The optical serial communication 61 is transmitted via the second LED 70 from the user command tool 74 to the first LED 60. In addition to providing test activation and reset functionality, the user command tool 74 may be adapted to perform many activities. For example, the optical serial communication 61 may be a repetitive optical serial communication which, when converted into the serial digital signal 69 and received by the FCI microcontroller 62, provides operational instructions for the FCI 52. Such operational instructions may configure FCI features such as inrush restraint on/off, timed reset of LED on/off, and delay trip settings (e.g., 1, 8, 16, 24, or 48 milliseconds), to name a few. The operational instructions may also cause the FCI 52 to record selected data, transferable to an intelligent computing device via a suitably configured connector of the user command tool 74 (see, FIGS. 3 and 4). The optical serial communication 61 may also provide data to the FCI 52 such as time and date for accurate data logging.

Upon receipt by the first LED 60, the optical serial communication 61 is converted into a corresponding serial voltage signal 65, which is subsequently received by the analog conditioning circuit 54 and conditioned to form the serial digital signal 69 suitable for use by the FCI microcontroller 62. The analog conditioning circuit 54 includes circuitry to generate the serial digital signal 69, representative of the optical serial communication 61.

In general, when received, the serial digital signal 69 may cause the first microcontroller 62 to exit sleep-mode and execute an instruction such a test-activate instruction for testing FCI power supply status, or a reset instruction for terminating an LED illumination sequence for fault display. During the LED flash pattern indicating a fault condition (e.g., trip mode) the FCI microcontroller 62 repeatedly transitions between a sleep-mode and an active-mode; that is the microcontroller 62 transition from sleep-mode to active-mode to cause an LED flash, and then transitions back to sleep-mode during an inactive period between the LED flashes. During the inactive period of the LED flash pattern, the microcontroller 62 can again transition to active-mode to receive the serial digital signal 69; otherwise, the microcontroller 62 will receive the serial digital signal 69 without interruption. The selective interrupt capability allows the microcontroller 62 to stop execution of a command when a new instruction to do so is received. For example, if the microprocessor of the first microcontroller 62 is executing an instruction to repeatedly flash the first LED 60, this instruction to flash may be interrupted if another instruction is received to terminate flashing of the first LED 60.

FIG. 7 is a flow chart of a method 100 for communicating with an FCI via a remote display using a user command tool, according to an embodiment of the disclosure. Referring also to FIG. 2, the method 100 enables the utility personnel 66 with the user command tool 74 to communicate with the FCI 62 via the remote display 58. Referring to FIGS. 7 and 2, if a monitored current signal 63 from the detection circuit 64 indicates a trip condition, for example, a current in the monitored electrical conductor has exceeded a threshold value (step 102), the FCI microcontroller 62 causes the first LED 60 to illuminate in a flash pattern (step 104). The flash pattern may be steady or may be intermittent and generally continues for a predetermined time period such as, for example, eight hours to ensure that utility personnel 66 are aware of the trip condition. During the predetermined time period, illumination in a flash pattern of the first LED 60 requires power, albeit a “small” amount, from the power supply 56. Thus, it is advantageous for utility personnel 66, using the user command tool 74, to reset the FCI 52 as soon as possible and cancel out the remaining illumination time and conserve power usage.

When the first LED is not illuminating, upon detecting coupling of the user command tool 74 to the remote display 58 via the optical serial communication 61, the FCI microcontroller 62 transitions from the sleep-mode to the active-mode to enable receipt of the serial digital signal 69 representative of the optical serial communication 61 (step 106). In that case, the user command tool 74 may be used to determine if the power supply 56 is working, to change FCI settings such as trip time and LED illumination time, or to enable, disable or modify FCI parameters, to name a few.

When FCI microcontroller 62 detects receipt of the optical serial communication 61 from the user command tool 74 and the first LED 60 is flashing, during the inactive period of the LED flash pattern, the microcontroller 62 will transition to the active-mode to receive the serial digital signal 69 between flashes. In that case, the user command tool 74 may be used to cancel out the remaining illumination time of the first LED 60 and to enable the FCI 52 to respond to the detection circuit 64.

Referring again to FIG. 7, when the FCI microcontroller 62 detects receipt of the optical serial communication 61 from the user command tool 74, the associated serial digital signal 69 is “interrogated” by the microcontroller 62 for validity purposes in order to protect against inadvertently received signals such as ambient lights from a passing car. If the serial digital signal 69 is determined to be valid (step 108), the microcontroller 62 interprets the command delivered via the serial digital signal 69 (step 110) and will then act in response to the command delivered via the serial digital signal 69 (step 112). Such commands may include, for example, a reset command and a test-activate command. As will be appreciated by one of ordinary skill in the art, validity of the serial digital signal 69 may be determined in one of any number of ways such as encoding the optical serial communication 61 using one of a variety of encoding methods.

As mentioned above, various FCIs include integral displays instead of or in addition to a remote display. Methods, apparatuses, and systems for communicating with FCIs via integral displays are further described herein.

FIG. 8 illustrates an exemplary system 800 for communicating with an FCI 802 via an integral display, according to an embodiment of the disclosure. As illustrated, the system 800 includes an analog conditioning circuit 804, a power supply 806 and integral display 808 including a first LED 810, all operatively coupled to an FCI microcontroller 812.

The integral display 808 may be an integral part of the FCI 802. For example, the integral display 808 may be designed to provide an indication of the status of a monitored power conductor (not shown), such as, for example, a fault condition, a permanent fault condition, a temporary fault condition, an overcurrent condition, an undervoltage condition, a reset condition, and the like. As described in conjunction with the remote display, the integral display may include a flag (in which case, the display may include an LED solely for communication purposes as described herein), an LED or other visual indication of the status of the monitored power conductor. In an embodiment, the integral display may not be designed for indication of a status of a power conductor, but solely for the purpose of communication with the FCI. For example, the FCI may include an alternative method of communicating a status of the monitored power conductor such as, for example, via radio frequency.

The FCI 802 further includes a detection circuit 814 such as a split-core current transformer, operatively coupled to the FCI microcontroller 812 and strategically located to monitor a segment of an electrical conductor such as a segment of a distribution line 20 of the power system 10. Although the FCI elements such as the analog conditioning circuit 804, the power supply 806, and the detection circuit 814 may be included in the FCI 802, it is contemplated that the detection circuit 814 may be included in the FCI 802 while the remaining FCI elements may be included in a separate external box. In yet another configuration, the detection circuit may be include in the FCI 802 while the remaining FCI elements, except the integral display, may be included in a separate external box.

As described above with respect to the remote display, during typical FCI operation, the FCI microcontroller 812 receives monitored current signals 816, indicative of currents in the monitored electrical conductors, from the detection circuit 814. When a fault condition is detected (e.g. monitored current signal exceeds a threshold), the FCI microcontroller 812 causes an indication of the fault (i.e. an optical FCI status) to be displayed via the first LED 810. The FCI microcontroller 812 also sends commands to the detection circuit 814. In the illustrated example, copper wire is used to enable transmission between the FCI microcontroller 812 and the detection circuit 814; however, other suitable transmission media may be utilized. Similarly, communication between the FCI microcontroller 812 and the first LED 810 is enabled using copper wire; however other suitable transmission media may be used.

As mentioned above with the example of an FCI with a remote display, FCIs generally require resetting, testing and other maintenance activities to be performed by utility personnel 66. The user command tool 74 used in conjunction with the example of an FCI with a remote display may also be used for the example shown in FIG. 8 of an FCI with an integral display. The user command tool 74 is included in the system 800 to enable an optical serial communication 61 to be provided to the FCI 802 via the first LED 810 while the utility personnel 66, holding the user command tool 74, is located near the FCI 802. Such an optical serial communication 61 may include for example, data or a command, in the form of a pattern such as a repetitive serial pattern, useable by the FCI microcontroller 812 to perform FCI resetting, testing, and other maintenance activities.

In one embodiment, the FCI microcontroller is identical to the FCI microcontroller described in the example of an FCI with a remote display.

In one embodiment, the user command tool 74 is identical to the user command tool 74 described in the example of an FCI with a remote display.

In order to provide an accurate optical serial communication 61 to the LED 70, a physical connection is preferred between the user command tool 74 and the integral display 808, or a lens associated therewith. This physical connection minimizes a possibility of ambient light reaching the first LED 810, and may be accomplished in one of any number of ways. For example, a transmitting end of the user command tool 74 may be configured in a shape to enable substantially precise mating with the shape of the display 808 or a lens associated therewith.

As above, the user command tool 74 may be configured in one of any number of suitable configurations. For example, placement of the on/off means 76 may vary, depending on the preferred design of the user command tool 74. In an embodiment, the on/off means 76 may be a switch actuator located at the transmitting end of the user command tool 74 such that when the user command tool 74 is coupled to the integral display 808 or a lens associated therewith, the switch actuator will automatically depress to enable transmission of the optical serial communication 61.

The user command tool 74 may further be configured similar to those described above and illustrated in FIG. 3, 4, or 5.

Further, as described above, the user command tool 74 of this embodiment may be adapted to perform other activities such as, for example, the serial communication 61 may be a repetitive optical serial communication which, when converted into the serial digital signal 818 and received by the FCI microcontroller 812, provides operational instructions for the FCI 802, as described above. The optical serial communication 61 may also provide data to the FCI 812 such as time and date for accurate data logging.

The optical serial communication of this embodiment may be performed and cause similar responses among the similar modules of the FCI with an integral display as with the FCI with a remote display, as described above.

Further, the flow chart of a method 100 for communicating with an FCI via a remote display illustrated in FIG. 7 may be used for a method 100 for communicating with an FCI via an integral display.

FIG. 9 illustrates a system 900 for communication with an FCI wherein the FCI 52 is in communication with a conductor 902 in a utility vault 904 (e.g., a manhole). The FCI 52 is in communication as described herein with a remote display 908 via connector 912 which may be copper, fiber optic, or the like, as described herein. The remote display 908 may be mounted in a cover for the vault, such as a manhole cover 906. The remote display 908 may be mounted in the cover 906 such that the handheld user command tool 75 may be placed in optical communication therewith. To that end, the remote display 908 may be mounted in an aperture of the cover 906. In one embodiment, the remote display 908 may be mounted below a cover 906 such that the active display could be viewed through the lens and that the display could sense the optical signals from the user command tool 74. Further, the cover 906 may include a lens 910, and the remote display 908 may be mounted thereto, thus allowing for optical communication between the remote display and the handheld user command tool 74. Thus, utility personnel 66 may communicate with the FCI 52 using the description herein via the remote display 908 attached to the cover 906.

While it has been illustrated that the FCI may be coupled to a conductor within a vault, the FCI may be coupled to a conductor where convenient. For example, an FCI with an integral display as described herein may be mounted on a bus (such as a high-voltage bus) in such a way that the integral display (such as the display 808 shown in FIG. 8) is positioned in such a way to be accessible to a user command tool 74 as described herein.

Further, as is illustrated in FIG. 10A, the FCI 52 with an integral display may be coupled to a conductor 1002 (such as a high-voltage shielded cable) or high-voltage bare bus or termination within an enclosure 1004 such as an above-ground enclosure. The enclosure 1004 may include a lens or aperture 1006 positioned such that the integral display of the FCI 52 is visually accessible to the user command tool 74 by way of the lens or aperture 1006.

FIG. 10B illustrates another embodiment wherein the FCI 52 is attached to a monitored unit 1022. The monitored unit 1022, though as shown is a conductor, may be a conductor, a high-voltage bus or termination, or other conductor. The monitored unit 1022 may be inside of a piece of switchgear 1024 with air insulation and clearances positioned to allow for visible access to the FCI 52 by the user command tool 74. As illustrated, the FCI 52 is visibly accessible to the user command tool 74 via an aperture 1026 (which may include a window, lens, void, or other medium through which the transmitted light may pass) that is covered at times by a removable barrier and/or a door 1028. The barrier and/or door 1028 may be closed unless access to the interior of the switchgear 1024 or FCI 52 is needed. The barrier 1028 may include a door and a protective barrier. The FCI 52 and user command tool 74 may perform communication via the aperture 1026 as described herein.

Though FIGS. 10A and 10B illustrates that the FCI 52 has in integral display, also disclosed is an FCI with a remote display housed in an above-ground enclosure with an aperture or lens. The remote display is mounted to the aperture or lens such that it is accessible via the handheld user command tool.

In yet another aspect of this invention, a user command tool may be used to signal and/or communicate with an FCI, and the FCI may execute certain instructions depending on the signal and/or communication and may give a response. The FCI may be installed on an overhead electric power delivery system. The FCI may include a display that facilitates the communication therewith. The communication may take place over some distance between the display and a user command tool. The FCI and display may be installed on an overhead conductor, and the user command tool may be used at or near ground level during communications with the FCI.

FIGS. 11A and 11B illustrate a system 1100 for signaling and/or communicating with FCIs installed on overhead conductors using a user command tool 1174 that may be similar to the user command tool 74 described herein. The illustrated system 1100 includes three conductors that include different electrical phases 1104A, 1104B, and 1104C. Each conductor has an FCI installed thereon 1102A, 1102B, and 1102C. As above, the FCIs 1102A, 1102B, and 1102C may include a circuit for detecting faults on the monitored conductor, a microprocessor, a power source such as a battery, and a display for indicating that a fault has been detected.

The FCI mounted to the A-phase conductor 1102A includes such a display 1106A for displaying an indication that a fault has been detected on its monitored conductor 1104A. As described in more detail below, the display 1106A may include one or more light emitting diodes (LEDs) that create a display of electromagnetic radiation in the visible spectrum such that a lineman can visually detect that the FCI has detected a fault condition on its monitored conductor.

The display 1106A may further include one or more detector(s) for detecting electromagnetic radiation, such as an optical signal from a user command tool 1174. The FCI may be configured to discriminate between an optical signal and other sources of electromagnetic radiation such as solar, street lights, car lights, building lights, other FCI displays, flashlights, and the like. The user command tool 1174 is illustrated as sending an optical signal 1108 to FCI 1102A by directing the signal onto the display 1106A of FCI 1102A. The optical signal may include electromagnetic radiation of any wavelength. The optical signal may include electromagnetic signal of a wavelength within the visual spectrum. The optical signal 1108 may be in the form of a laser operating within the visible spectrum. Thus, the user command tool 1174 may include an optical signal generator 1120 capable of producing such an optical signal 1108. The optical signal generator 1120 may be, for example, an LED or other device capable of producing an optical signal suitable for optical serial communication, or a laser device such as a gas laser, solid-state laser, semiconductor laser, laser diode, vertical cavity surface-emitting laser (VCSEL), chemical laser, or the like. Accordingly, a user may activate the laser of the user command tool 1174 and direct the laser to the display 1106A, and receive visual feedback as to where the signal has been directed due to a reflection of the laser on the FCI 1102A at the point to which the laser is directed. The reflection may appear as a “laser dot” on the FCI 1102A. Accordingly, the user may easily direct the optical signal 1108 from the user command tool 1174 to a detector in the display 1106A for signaling the FCI.

Upon detection of the optical signal 1108 from the user command tool, the FCI 1102A may be configured to execute certain instructions, and give a visual indication accordingly. FIG. 11B illustrates FCI 1102A indicating the results of instructions run in response to the optical signal 1108 from the user command tool 1174 using a visual indication 1110. The visual indication 1110 may include activation of an LED in its display 1106A.

FIG. 12 illustrates an exploded view of an FCI that may be used with the user command tool to receive a signal therefrom. The FCI 1200 may include a clamp 1202 for holding the FCI 1200 to a conductor 1206, and for maintaining the location of the conductor 1206 in relation to circuitry within the FCI 1200. The FCI 1200 may include a body portion 1201 in which the detection circuitry, power supply, microprocessor, and other components may be housed. The FCI may include a display portion 1220 that includes various LEDs and/or detectors 1210, 1212, 1214, 1216. The FCI 1200 may have more or fewer LEDs and/or detectors than illustrated. The LEDs and/or detectors 1210, 1212, 1214, 1216 may be provided in each of the segments such that each of 1210, 1212, 1214, and 1216 include both an LED and a detector. The detector may be a photodiode, phototransmitter, photoresistor, photovoltaic cell, charge coupled device, or the like. The LEDs and detectors may be the same diode. That is, a single diode such as an LED may be used for display as well as for detecting an optical signal. The FCI 1201 may further include an end cap portion 1204 that may be formed from a clear material so that light may pass through to the detectors and from the LEDs. The end cap portion 1204 may include an eye 1203 for installation of the FCI 1200 on a conductor using a hotstick.

As with other systems and methods described herein, upon detection of an optical signal from the user command tool 1174, the FCI may execute a method for processing and/or responding to the signal. One method of receiving and processing such a signal is illustrated in the flowchart of FIG. 13. The Method 1300 starts 1302 upon detection of an optical signal from the user command tool. The FCI may determine whether the detector receives a legitimate optical signal 1304. This may be performed by determining whether the wavelength of the optical signal is within a predetermined range of electromagnetic radiation. For example, the FCI may be configured to only respond to a red optical signal, and, accordingly, require the signal to be from about 640 to about 675 nm. Alternatively, the FCI may only respond to a green optical signal, and, accordingly, require the signal to be from about 495 to about 570 nm. For an FCI that includes a tri-colored LED in its display, the predetermined optical range for accepting a signal may be within a range not emitted by the LEDs. This may eliminate the possibility of incorrectly determining that the FCI is being signaled when light from the LED is reflected back to the detector by an end cap portion 1204, a lens, or the like. For example, if the tri-colored LED transmits in red, yellow, or green, the FCI may be configured to require a signal from a user command tool in the blue range, or from about 450 to about 475 nm.

Further, the FCI may determine whether the detector receives a legitimate optical signal by requiring that the signal exceed a predetermined intensity. If a photodiode is used for the detector, the amount of current or voltage produced in response to the light detected thereby may give an indication of the intensity of the optical signal detected thereby. Accordingly, the FCI may be configured to respond only when the voltage or current produced by the detector exceeds a predetermined setting. The FCI may be configured to require both that the optical signal by above a predetermined intensity and that the wavelength of the signal be within a predetermined range, to further reduce the likelihood of the FCI detecting an optical signal when none is intended. Other ways of discriminating between an optical signal and other light may include pulse width modulation. That is, the FCI may be configured to require that the optical signal have predetermined pulse width.

If the method 1300 determines that it has not received a legitimate optical signal, the method 1300 continues with its FCI functions 1306, and returns to continue monitoring for optical signals.

If the method 1300 determines that it has received a legitimate optical signal, the method 1300 determines whether the optical signal contains information 1308. As described above, the optical signal may include serial communications to the FCI from the user command tool. If the optical signal does not include any information, then the method continues to execute predetermined instructions such as to determine the status of the power supply 1310. This embodiment is useful for determining whether the power supply to the FCI is acceptable or if the FCI needs attention. For example, if the power supply is a battery, this embodiment allows for a user to signal the FCI, and the FCI determines whether the battery is still acceptable or if it needs to be replaced. If the power supply is acceptable, the FCI displays a signal using its display that the battery is acceptable 1312, continues to perform its FCI functions 1306, and continues to monitor for an optical signal. If, however, the battery status is not acceptable, the method may either display no response or a special response 1314 indicating that the power supply is not acceptable, continue with its FCI functions 1306, and continue to monitor for an optical signal.

For example, if the power supply is acceptable, the display may be a flashing of green LEDs, whereas if the power supply is not acceptable, the display may be a flashing of red LEDs. Giving positive feedback that the power supply is not acceptable may be beneficial in that the user is positively informed that the FCI did receive and process the optical signal. Whereas if the FCI gives no display in the case where the power supply is not acceptable, the user would not positively know that the FCI received and processed the signal. However, by not displaying a signal, the user may deduce that there is a problem, and proceed to repair or replace the FCI.

Returning now to step 1308, if the method determines that the optical signal contains information, such as serial communications as described above, the method interprets the information 1316 and executes a command due to the instructions 1318. Once the command has been executed, the method continues to perform its FCI functions 1306 and continues to monitor for an optical signal.

The instructions may affect any of the functions of the FCI such as those described above. For example, information may include instructions for the FCI to process a request and respond. The information may include instructions for the FCI to change settings or modify its operations.

In one example, the instructions may request that the FCI give an indication as to the status of the power supply. The instructions may require a simple indication as to whether the power supply is acceptable, as described above. The instructions may require the FCI to give an indication of an approximate amount of time that the power supply will last at current depletion rates by, for example, flashing the LEDs in a specific color or pattern.

In another example, the instructions may request the FCI to report on recorded events. The instructions may request the number of detected faults within a period of time such as, for example, the last week. The FCI may then respond by flashing the LEDs once for each fault detected. The instructions may request that the FCI report the amount of time since the last fault was detected. The FCI may then respond by flashing the LEDs once for each hour since the previously detected fault. The instructions may request that the FCI report the amount of time that the FCI has been in reset mode, or the amount of time since the previous temporary fault, inrush event, or the like.

In another example, the FCI may be enabled to communicate on a radio network. Such FCIs and networks are described in US Patent Application Publication No. 2010/0013632 titled “Transceiver Interface for Power System Monitoring,” that is herein incorporated by reference. The instructions from the user command tool may request the FCI to report whether its radio is active, whether it is connected to the radio communications network, the time since it last connected to the network, or the like. As above, the FCI may respond in the positive with one color of flashing LEDs, in the negative with another color of flashing LEDs, and numbers or time by flashing the LEDs a corresponding number of times.

In yet another example, the FCI may be capable of automatically modifying its fault detection levels based on the observed current. The instructions may request that the FCI report the fault detection level currently being used by the FCI. The FCI may report by flashing its LEDs a number of times corresponding to the fault detection level currently being used.

The instructions may include commands to modify functions of the FCI and report whether the functions have been modified accordingly. The FCI may be configured to execute the instructions and report whether the instructions were properly executed. The report may be a display of a flashing LED in one color for successful execution, or in a second color for a failed execution. For example, the instructions may include a command for the FCI to enter reset mode (due to a fault being located, for example). The FCI may then enter reset mode, and the user would confirm such due to the FCI ceasing to indicate the fault.

In another example, the instructions may include a command for the FCI to enter an energy saving mode (by, for example, altering its display pattern, altering its radio communications, or the like).

In another example, the instructions may include a command to adjust its fault detection threshold to a particular setting.

In another example the instructions may include a command to adjust its delay time before indicating a fault.

The FCI may include the instructions in memory or other storage media thereon. The information in the optical signal may simply call a certain instruction for the FCI to execute. Alternatively, the instructions may be communicated to the FCI using instructions in the optical signal thereto.

In one embodiment, the user command tool may be a handheld laser device such as a laser pointer. In this embodiment, the laser pointer may not be capable of transmitting an optical signal that includes information, but is useful for determining quickly whether, for example, the power supply of an FCI is operating within acceptable parameters. As described in the method of FIG. 13, the method 1300 may provide an indication as to the status of the power supply even if the optical signal contains no information. Accordingly, a lineman could easily check the battery status of FCIs by simply shining a laser pointer on a display of the FCI and observing whether the FCI signals that the battery is operating within its acceptable parameters.

The FCI may be configured to automatically execute other instructions in addition to, or alternately upon receipt of an optical signal without information. That is, the FCI may be configured to report on any of the FCI operating conditions as indicated above upon receipt of an optical signal without information. For example, the FCI may be configured to perform a self-test and report whether it passed or failed the self test upon receipt of an optical signal with no information.

In one embodiment, the user command tool may be capable of receiving communication from the FCI. Accordingly, the user command tool may include a detector for receiving communications from the FCI. As described above in conjunction with the FCI, the detector of the user command tool may be a photodiode, phototransmitter, photoresistor, photovoltaic cell, charge coupled device, or the like. The LEDs and detectors may be the same diode. That is, a single diode such as an LED or laser diode may be used for display as well as for detecting an optical signal. Furthermore, the FCI display may include a transmitter capable of transmitting serial communications via an optical signal. The transmitter may be an LED, laser diode, or the like, as described herein. Accordingly, and as described above, once the user command tool initiates communication with the FCI, a bi-directional serial communication session may initiate between the FCI and the user command tool. In one embodiment, the transmitter of the FCI includes a laser diode that may be aligned with the detector of the user command tool by observing where “laser dot” from the FCI reflects, and aligning that “laser dot” onto the detector of the user command tool, thus allowing bi-directional serial communication between the FCI and the user command tool.

While this disclosure has been provided with reference to certain illustrative aspects, it will be understood that this description shall not be construed in a limiting sense. Rather, various changes and modifications can be made to the illustrative embodiments without departing from the true spirit, central characteristics and scope of the disclosure, including those combinations of features that are individually disclosed or claimed herein. Furthermore, it will be appreciated that any such changes and modifications will be recognized by those skilled in the art as an equivalent to one or more elements of the following claims, and shall be covered by such claims to the fullest extent permitted by law. 

1. A system for communicating with a faulted circuit indicator (FCI), the system comprising: a detection circuit housed in the FCI and configured to monitor an electrical conductor of a power system; a display associated with the FCI; a fault status indicator associated with the display, the fault status indicator configured to generate a first optical FCI status signal in response to an occurrence of a fault in the electrical conductor and a second optical FCI signal in response to communication from a user command tool; a first microcontroller operatively coupled to the display and the detection circuit; and a user command tool adapted to optically signal the display.
 2. The system of claim 1, wherein the fault status indicator comprises a first light emitting diode.
 3. The system of claim 1, further comprising a first power supply operatively coupled to the first microcontroller, the display, and the detection circuit.
 4. The system of claim 1, wherein the user command tool comprises a laser pointer.
 5. The system of claim 4, wherein the FCI further comprises a first power supply and the first microcontroller determines a status of the first power supply and generates the second optical FCI signal using the display, the second optical FCI signal corresponding with the status of the power supply.
 6. The system of claim 4, wherein the FCI detects receipt of an optical signal within a predetermined spectrum of electromagnetic radiation.
 7. The system of claim 4, wherein the FCI detects receipt of an optical signal greater than a predetermined intensity.
 8. The system of claim 1, wherein the user command tool comprises: a housing having a first end adapted for optically signaling the display; an optical signal generator disposed at the first end of the housing; an on/off selector configured to enable and disable optically signaling the display; a second power supply operatively coupled to the optical signal generator; and a second microcontroller operatively coupled to the second power supply, the optical signal generator and the on/off selector, the second microcontroller configured to cause the optical signal generator to optically signal the display when an indication to enable transmission of the optical signal is received from the on/off selector.
 9. The system of claim 8, wherein the optical signal generator comprises a laser diode.
 10. The system of claim 8, wherein the optical signal generator comprises a second light emitting diode.
 11. The system of claim 1, wherein the first microcontroller is adapted to receive an optical signal from the handheld user command tool, process the optical signal, and execute a command in response thereto.
 12. The system of claim 11, wherein the command comprises one selected from the group consisting of: display battery status, display a recorded number of detected faults within a time period, display the time since the previously detected fault, enter a reset mode, display a determination as to whether a radio communications module of the FCI is active, connect with a radio network, display a fault threshold of the FCI, change fault threshold of the FCI, change time delay for displaying faults, change inrush restraint settings, enter energy saving mode, an FCI self test, and combinations thereof.
 13. The system of claim 1, wherein the second optical FCI signal comprises communication from the FCI to the user command tool, and wherein the user command tool comprises a detector for receiving the second optical FCI signal, for establishing a bi-directional communication between the FCI and the user command tool.
 14. A method for signaling a faulted circuit indicator, the method comprising: initiating an optical signal to the faulted circuit indicator using a user command tool; detecting receipt of the optical signal using a display portion of the faulted circuit indicator; validating the optical signal; and executing instructions based on the detection of the optical signal.
 15. The method of claim 14, wherein the step of initiating an optical signal comprises the steps of activating a laser pointer and directing the laser pointer at the display.
 16. The method of claim 14, wherein the instructions comprise evaluating a status of a power source of the FCI.
 17. The method of claim 16, wherein the method further comprises generating an optical display on the FCI when the status of the power source is acceptable.
 18. The method of claim 14, wherein the instructions are communicated using the optical signal.
 19. The method of claim 14, wherein the instructions are stored on the FCI.
 20. The method of claim 18, wherein the optical signal comprises a serial communication including the instructions.
 21. The method of claim 14, further comprising the step of determining whether the optical signal is within a predetermined spectrum of electromagnetic radiation.
 22. The method of claim 14, further comprising the step of determining whether the optical signal exceeds a predetermined intensity.
 23. The method of claim 14, wherein the instructions comprise one selected from the group consisting of: display battery status, display a recorded number of detected faults within a time period, display the time since the previously detected fault, enter a reset mode, display a determination as to whether a radio communications module of the FCI is active, connect with a radio network, display a fault threshold of the FCI, change fault threshold of the FCI, change time delay for displaying faults, change inrush restraint settings, enter energy saving mode, an FCI self test, and combinations thereof.
 24. The method of claim 14, further comprising the steps of: initiating an optical signal to the user command tool from the FCI in response to the optical signal from the user command tool; detecting receipt of the optical signal from the FCI; and thereby establishing bi-directional communication between the FCI and the user command tool. 